Blue Sea Systems Yard Vacuum 9009 User Manual

WARNING  
Marine Electrical Products  
These instructions are intended to provide assistance with the  
installation of this product, and are not a substitute for a more  
comprehensive understanding of electrical systems. We strongly  
recommend that a competent electrical professional perform the  
installation of this product.  
If either the switch front or back is to be exposed to water it must be  
protected with a waterproof shield.  
The switch must not be installed in explosive environments such as  
gasoline engine rooms or battery compartments as the switches  
are not ignition proof.  
The vessel’s shore power cord must be disconnected form shoreside  
power before installing this electrical switch.  
If an inverter is installed on the vessel its power leads must be  
disconnected at the battery before the panel installation. Be aware that  
many inverters have a “sleep mode” in which their voltage potential  
may not be detectable with measuring equipment.  
If an AC Generator is installed aboard it must be stopped and rendered  
inoperable before the switch is installed.  
Verify that no other AC or DC source is connected to the vessel’s  
wiring before the switch is installed.  
AC Rotary Switch  
2 Positions + OFF, 2 Pole  
9009/9011  
Features  
Switches 2 - 120V AC Sources or 2 - 230V AC Sources  
Compact solution when circuit protection is provided elsewhere  
Allows connecting one of two different AC sources to one circuit  
Heavy duty industrial rated switches  
Intuitive function - One handed operation  
UL listed switches  
Specifications  
Amperage Rating: PN 9009 is rated for 32 amp maximum service  
PN 9011 is rated for 65 amp maximum service  
Voltage Rating:  
600 Volts AC Maximum  
Maximum Wire Size: PN 9009  
PN 9011  
10 AWG  
6 AWG  
Minimum Wire Size: PN 9009  
PN 9011  
Terminal Recommended Torque:  
PN 9009  
14 AWG  
12 AWG  
Guarantee:  
Blue Sea Systems stands behind its products for as long as you own  
12 lb-in.  
40 lb-in.  
Inches  
1.890 x 1.890  
2.520 x 2.520  
1.913  
For customer service, call 800-222-7617.  
PN 9011  
Millimeters  
48.00 x 48.00  
64.00 x 64.00  
48.60  
Overall Dimensions: PN 9009  
PN 9011  
Mounting Depth:  
PN 9009  
PN 9011  
2.807  
71.30  
Maximum Panel Thickness:  
0.157  
4.00  
Blue Sea Systems Inc.  
425 Sequoia Drive  
Bellingham, WA 98226 USA  
Phone (360) 738-8230  
Fax (360) 734-4195  
6670 Rev 002  
Installation  
The switch provides switching, but does not provide circuit protection.  
It is not a substitute for a main circuit breaker.  
1. Disconnect all AC and DC power  
Disconnect all AC power originating on or off the vessel. This includes  
inverters, generators, shore power attachments and any other device  
capable of supplying AC power to the ship’s circuits.  
Wire sizing chart  
Use the wire sizing chart below to determine the proper branch and  
feed circuit wire sizes.  
Disconnect the main positive DC cable from all batteries to eliminate  
the possibility of a short circuit and to disable the inverter while  
installing the switch.  
Allowable Amperage of Conductors  
2. Select mounting location and cut opening  
Select a mounting location which is protected from water on the front  
and back of the switch and is not in an area where flammable vapors  
from propane, gasoline or lead acid batteries accumulate. AC rotary  
switches are not ignition protected and may ignite such vapors.  
Using the template provided, drill the mounting surface where the  
switch is to be mounted. The mounting surface maximum thickness is  
0.157” (4.00mm). Do not yet fasten the switch to the mounting surface.  
3. Install source 1, source 2 and output wires  
Install the feed wires from AC Shore Power and AC Generator. Install  
the output wires. Refer to the wire sizing chart to select the minimum  
wire size. Connect the black AC hot, white AC neutral and green AC  
safety ground as shown in the illustration. To avoid excess wire  
temperatures when cooling may be limited, we recommend using at  
least 12 gauge wire for 30A and 8 gauge wire for 50A.  
Note: This chart assumes wire with 105°C insulation rating  
and no more than 2 conductors are bundled.  
Not suitable for sizing flexible shore power cords.  
4. Testing  
It is very important that the wiring be connected according to the  
diagram. The line and neutral from each source must be paired  
together and not connected such that the switch selects line from one  
source and neutral from another. Verify the connections and see that  
each connection is securely tightened, including the terminals for the  
jumpers installed on the switch where no wires are attached.  
Do not confuse the neutral current carrying wires (sometimes called  
ground) with the green normally non-current carrying wires (sometimes  
called grounding). These two wires must be connected only at the  
source of power, nowhere else.  
It is possible to verify the connections using an ohmmeter before power  
is applied. These procedures take a little time, but are recommended,  
especially if some elements of a previous installation might not have  
A double pole circuit breaker must be installed within 10 feet of the  
shore power inlet, ahead of this switch. The measurement is made  
along the conductors.  
been properly labeled or followed the expected color codes.  
Page 1 of 3  
 
Installation (continued)  
Wiring Diagram  
AC Rotary Selector Switch  
0.197"  
PN 9009 / PN 9011  
Ø
5mm  
0.394-0.590"  
10.00-15.00mm  
4 PLACES  
Ø
0.197"  
0.315-0.590"  
8.00-15.00mm  
Ø
Ø
5mm  
4 PLACES  
1.890"  
48.00mm  
1.417"  
36.00mm  
1.417"  
36.00mm  
1.890"  
48.00mm  
Panel Mounting  
Panel Mounting  
Hole Pattern  
Hole Pattern  
PN 9009  
PN 9011  
Panel Mounting  
Assembly  
6670 Rev 002  
Page 3 of 3  
 

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